RESEARCH & DEVELOPMENT

Topaz places heavy emphasis on Research and Development, as without research there cannot be any progress. Additionally, our research is not limited to mere product research. Research for us includes codifying and developing our systems: i.e., our production process systems, distribution systems, dealership section and support system, customer service system and even after sales service system.


Both these areas of research stand equal in importance, ensuring that we provide a complete 'product' - from the quality of our tangible physical product to the quality intangible value added services. Lubricants research at Topaz is kept at the highest standards. Often we receive orders for specialty lubricants. These are lubricants that must meet specific requirements as required by our customers. Each of these 'new' lubricants undergoes stringent tests to ensure quality.


But we do not stop there. Products from Topaz are enhanced to exceed by as much as possible the basic requirements of our customers. These even include adding extra lubricant components like our additives that enhance lubricant performance and reliability. Often lubricant blending processes are repeated until the product meets our own stringent controls regardless of customers' basics requirements. In fact it is a point of hour for us to exceed customer requirements on a regular basis.

LABORATORY TESTING – fully equipped

At TOPAZ we have fully-equipped State-of-the-art laboratory, which meets local and international standards, is capable of conducting a wide range of analytical tests for customers as well as fulfilling our own research functions. However, ours is not a static laboratory. Topaz is constantly upgrading and expanding the range of functions the laboratory is capable of.

Currently we regularly conduct in-house testing, analysis of customer products, specification checks, quality control tests on our own and customer lubricant products. This is done to ensure we meet our customer satisfaction goals, our own quality standards and our research and development aims.


LAB EQUIPMENT FACILITIES

1
.Cold Cranking Simulator (CCS)
Application: The CCS-2100 is used to determine the apparent viscosity of engine oils at low temperatures at shear rates similar to those at starting condition of cold engines. It is capable of measuring the apparent viscosity of oils at test temperature ranging from -5°C to -35°C in increment of 5°C.


2. Atomic Absorption Spectrophotomery (AAS)
Application: Used for the elemental analysis of lubricating oils containing any one/or any combination of Zn, Ca, Mg, Na & Cu.


3. Water Separability Equipment

Application: Used for measurement of the ability of petroleum oils or synthetic fluids to separate from water. It is also used for specification of new oils and monitoring of in-service oils.


4. Kinematic Viscosity Equipment @ 40°C &
100°C
Application: Used to determine the kinematic viscosity of liquid petroleum products, both transparent and opaque, by measuring the time for a volume to flow under gravity through a calibrated glass capillary viscometer.


5. Foaming Test Apparatus
Application: Used to determine the following characteristics of a lubricating oil at specified temperatures. Means of empirically rating the foaming tendency and the stability of the foam are described.


6. Color Meter
Application: Cover Visual determination of the color of a variety of petroleum products using the Analis Colorimeter Model P536 and it is in accordance to the ASTM D1500 method.


7. Density Meter.
Application: Used to measure the density of petroleum products (mass per unit volume) at specified temperature.


8. Flash Point Open Cup/Close Cup
Application: Used to determine the flash point & fire point of petroleum products by a semi automatic open/close cup apparatus. This equipment is applicable to all petroleum products with the flash point above 79°C & below 400°C.


9. Mittler Toledo DL5 3 Automatic Titrator
Application: Used to measure the total base number of the petroleum products by titration with perchloric acid in glacial acetic acid.

10. Pour Point
Application: Used to measure the lowest temperature at which the fluid will flow when cooled under prescribed conditions. An indicator of the ability of an oil or distilled fuel to flow at cold operating temperature.

FACILITIES




Blending Facilities
Topaz Industries Sdn. Bhd. had eight (8) blenders that meet the needs for the company production. 2 units of the blenders are of 30,000L capacity, another 2 units of 4,000L and 1unit each for 20,000L, 15,000L, 10,000L and 5,000L




Filling Line
Topaz Industries Sdn. Bhd. has five (5) different size lines to meet the necessary packaging. Each line target a specific needs: · 0.35L - 1L (Coolant & Brake Fluid) · 0.5L - 1L line bottle · 4L - 5L line bottle · 10L - 18L pail/tin · 200L - 209L Drumming (2 units)




Storage Tank
The company had several units of tank that specifically used to store the oil according to the type of oil. Types of tank owned by the company: · 2 units of 500MT tank and 3 units of 100MT tank for base oil · 7 units of skeet tank · 2 units of diesel tank




Storage Area
Topaz Industries Sdn. Bhd. kept the product at a safe storage are which consist of In-house and Out-door area




Laboratory
Topaz Industries Sdn. Bhd. laboratory is a fully equipped facility that works as an instruments to test kinematics viscosity, density, specific gravity, flash point tester, color, Total Base Number, elemental analysis, foaming test, cold cracking stimulator, pour point and water separability

RESOURCES
Topaz Industries get its resources from several major trusted oil companies.



Raw Materials
- Base oil from Shell, Singapore and ExxonMobil, Singapore
- Additives from Lubrizol, Singapore

CAPACITY UTILIZATION
Packing Size Capacity/Shift Monthly Capacity
200L - 209L 700 units 3,800 MT
10L - 18L 1,000 units of kero/tin or
1,500 units of metal pail
480 MT or
720 MT
4L - 5L 1,200 cartons 1,000 MT
1L or 0.5L 1,000 cartons or 500 cartons respectively. 720 MT or 360 MT
respectively.
 
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